Servo Stacker Crane

Servo Stacker Crane
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Brake Disc Manufacturer, Shanghai

Case Study: Brake Disc Manufacturer, Shandong
The customer upgraded an existing semi-finished goods warehouse into a high-efficiency servo stacker crane automated warehouse, enabling full-process data-driven and intelligent management of material storage and retrieval operations.
Leveraging its hardware strengths and software technology capabilities, STON Robotics delivered a complete automated warehouse solution based on industry experience and system integration expertise.

System Overview
● Storage Capacity: 6,500 positions
● Pallet Types: 6
● Pallet Size: 1050 × 1050 × 665 mm
● Stacking Height: 11 levels
● Average Cycle Time: 1.5 min
● Average Load per Pallet: 1.5 t

Fast Deployment in 2 Months
Traditional automated 3D warehouses typically require 6–10 months for delivery. With STON Robotics’ integrated drive-control and Cabinet-less Control System®, deployment time is significantly reduced to as fast as 2 months.

Increased Storage Capacity (+20%)
Compared with traditional stacker cranes (9 levels), the STON system adopts gear-and-rack transmission with servo motor drive and a rope-free structure, enabling stacking up to 11 levels, increasing storage capacity by 20%.

Energy Efficiency (-40%)
The system adopts Glink-II industrial bus technology, achieving millisecond-level data exchange for high-speed coordination and control.
This results in more than 30% improvement in overall line efficiency compared with traditional control methods, while significantly enhancing system safety and reliability, and reducing energy consumption by up to 40%.

Video Material