Brake Pad Manufacturing Company
Case Study: Brake Pad Manufacturing Company
The customer planned to upgrade an existing warehouse into a high-efficiency three-dimensional warehouse, enabling full-process data-driven and intelligent management of inbound and outbound operations.
Based on its hardware strengths and software technology capabilities, STON Robotics delivered a complete automated 3D warehouse solution, integrating industry experience to improve operational efficiency, storage density, and system intelligence.
System Overview
● Storage Capacity: 1,392 positions
● Cargo Weight: 1,000 kg
● Horizontal Speed: 160 m/min
● Vertical Speed: 30 / 45 m/min
● Inbound/Outbound Efficiency: 20 cycles/hour
Fast Deployment in 2 Months
Traditional automated 3D warehouses typically require 6–10 months for delivery. With STON Robotics’ integrated drive-control and Cabinetless Control System®, deployment time is significantly reduced to as fast as 2 months.
Increased Storage Capacity (+20%)
Compared with traditional stacker cranes (9 levels), the STON system adopts gear-and-rack transmission with servo motor drive and a rope-free structure, enabling stacking up to 11 levels, increasing storage capacity by 20%.
Energy Efficiency (-40%)
The system adopts Glink-II industrial bus technology, achieving millisecond-level data exchange for high-speed control and synchronization.
This enables more than 30% improvement in line efficiency compared with traditional control methods, while significantly enhancing system safety and reliability, and reducing energy consumption by up to 40%.
