Case Study: Automotive E4G16 Engine Cylinder Block Production Line
● Annual Output: 150,000 pcs/year
● Product: Cylinder Head
● Weight: ≤ 18 kg
● Cycle Time: ≤ 120 s/pc
● Floor Area: 145.4 × 18.3 m
● Robots: 7 sets (ground rail robots)
● Equipment: 31 sets
● Conveyor Lines: Multiple
Process Flow
Rough machining → Semi-finishing → Intermediate cleaning → Leak testing → Press fitting → Assembly → Precision machining → Deburring → Final cleaning → Press fitting → Leak testing → Final inspection
The production line integrates multiple automated processes, including machining, cleaning, assembly, and testing, supported by ground rail robots and conveyor systems to achieve continuous and highly efficient manufacturing of automotive cylinder heads.